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Industry 4.0

Industry 4.0

You wish to:

✅ avoid unplanned downtime?

✅ implement predictive maintenance?

Then we now have another future solution for you!

🔝 With a Jerko spray system, you can increase the availability of your forging line and earn more money!

Does this sound familiar?

❌ Your spraying system suddenly stops and you don’t know why?

❌ Your maintenance department spends a lot of time on complex maintenance planning?

❌ Spare parts are procured by time-consuming document searches?

✋ Stop: You don’t have to! Choose a spraying system from Jerko! Does this sound interesting? Then get in touch with our expert: Niklas Dahmen will show you the hidden potentials!

Balluff and Jerko Sprühsysteme GmbH – a strong team!

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Opinion

Reduce Cycle Time – Boost Profits

Reduce Cycle Time - Boost Profits

With Jerko high-speed manipulators and our unique spraying technology!

💎Our manipulators are faster: 𝗺𝗶𝗻. 𝟭𝘀𝗲𝗰 saving with 1.000mm stroke

💎Our valves switch faster: 𝟳𝟱 𝗺𝘀 faster

💎Our plate spray heads spray more efficiently: 𝟯𝟬% time saving in spraying time.

Do the calculation yourself. Switching to a Jerko spray system will pay you back in short time!

Manipulators.pdf

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Opinion

Robot Spraying System

Robot Spraying System

Robot spraying system successfully installed

Easy programming through Jerko user interface

Also in Corona times we are there for you. Because of the short time slot that is currently available to us, we all help to get the job done. As a customer you can count on Jerko as your reliable partner even in difficult times.

Parameter overview

  • Jerko user interface for robot programming without training
  • Automatic detection of the spray heads with switchover in the HMI
  • Two different lubricants possible
  • No setup times

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Opinion

Separation And Feeding Of Forged Parts

Separation And Feeding Of Forged Parts

Vision & Teamwork

Profit from our know-how

SEPARATING – SORTING – FEEDING – SPRAYING

The task: For a retrofit on a hot forging line a part separation and a spray system with low space requirements must be integrated. The aim is to reduce the cycle time, multiply the product range and increase productivity. No easy task!

The solution: A combination of our high-speed manipulators with special grippers and a newly developed part separation system. Together with our customer and our innovative employees, we have developed a new way of part separation. With this system parts from Ø 30 mm – 99 mm and a length of 36 mm – 180 mm can be fed safely. The combination of spraying and gripping enables an extremely space-saving machine.

Parameters at a glance

  • Ø 30mm – 99 mm
  • Part length 36 mm – 180 mm
  • Diameter-length ratio from 1.15
  • Safe sorting of the different temperatures
  • Runtime monitoring for forged parts
  • Designed and built according to machinery directive 2006/42 EG

We would like to thank our customer for the trust they have placed in us

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Opinion

Reduce Compressed Air Consumption And Save Money!

Reduce Compressed Air Consumption And Save Money!

The customized solution for cost efficiency & sustainability

With our newly developed stationary spraying systems you will save money. Especially on secondary units such as trimming or upsetting presses you will reach your goal with minimum effort. Our stand-alone solution can be mounted and put into operation with a few simple steps.

Are you looking for the next topic for the environmental or energy audit? Then get to know our solutions to reach your goal!

We have aroused your interest? Then get in contact with us.

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Opinion

Spray Mixing Block

Spray Mixing Block

Efficiency increase for warm forging

Developed to optimize the service life of warm forging presses with internal cooling of the dies. Based on the extremely reliable high-pressure valves of the JB series, we have designed a completely dead space free valve block for internal die cooling. High cross sections and an optimal atomization provide a powerful spray jet and increase the service life of your dies.

  • Nominal diameter from 2,5mm – 4mm
  • free of dead space
  • fast switching times
  • stepless volume adjustment
  • no clogging – no deposits!

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Opinion

Single Nozzle Spray Head

Single Nozzle Spray Head

One spray head for all applications

What you can expect

The revolution in spraying technology! The patent registered single nozzle spray head combines the best of both worlds. Robust, simple and highly flexible in application. Each nozzle spray head can be controlled individually or in groups. Every possible contour can be sprayed – without set-up times.

How does it work? The nozzle plate is made by simple stainless steel parts. The nozzles are then individually fixed on a matrix – that’ s it! The control can be done in groups or individually – at any time! Every single spray jet can be individually changed by exchangeable nozzle heads.

What is the cost? Thanks to the use of the most modern materials and additive manufacturing processes, the nozzles cost only a very low percentage compared to conventionally machined nozzles.

Advantages at a glance

patent registered modular spraying system
the most flexible system on the market
Precisely contoured spray head for complicated geometries
cheap due to 3D- print
Spray circles can be extended at any time
no moving parts in the spray nozzle
designed and built according to MRL 2006/42 EG

Sizes

You decide how large the spray head should be. The carrier plate for the individual nozzles is adapted to the contour and designed as a simple welded part.

The type and number of nozzles are freely selectable. Our registered patent system allows the nozzles to be simply plugged on and the spray patterns to be changed.

The nozzles can be controlled individually or in groups.

And here is the next revolution: It can be changed at any time!

You know the situation: The spray head is produced and you have to adjust the spraying circles afterwards because of a small change of the contour? With the Jerko- System you are able to add, combine or extend spray circuits in a completely flexible way. Without cost-intensive changes to the spray head or a expensive new production.

The advantages of this system are clear.

Do not hesitate and contact us. Our experts are looking forward to a new challenge!

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Opinion

Innovative Through Research

Save the Date: Euroforge 2024

Jerko receives seal of approval “Innovative through research ” awarded!

Since 2014, the german “Stifterverband” has been honouring research-based companies with the “Innovative through Research” seal in recognition of the special responsibility they assume for the state and society. There are 3.5 million companies in Germany, less than one percent of which conduct research – an extremely significant group.

Because only those who research can discover new things and create innovation and growth.

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Opinion

Robot Spraying Systems

Robot Spraying Systems

JERKO – Spraying Robot

The Jerko spraying robots offer maximum flexibility and a unique operating concept!

With the user interface developed by Jerko it is possible to learn the programming within a few hours. The programming of the motion sequences is done by simple touch buttons and the input of the speeds. The intelligent Jerko control takes care of the rest. Extensive and cost-intensive training or programming work is a thing of the past! With our modular adapter technology, both plate spray heads and nozzle spray heads can be used.

AN OVERVIEW OF THE ADVANTAGES OF ROBOT SPRAY SYSTEMS:

  • Highest flexibility
  • Independent of manufacturer
  • Intuitive Jerko user interface
  • All sizes